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What is CNC milling?

What is CNC milling?

CNC milling uses rotational cutting tools to remove material from a workpiece to produce finished parts and products. This manufacturing process works well for many materials, including metals, polymers, wood and glass. CNC milling systems generally have 3 linear degrees of freedom: the X, Y and Z axis. This allows for top-notch precision and detailing. FortuneZest also offers more advanced, 5-degree systems, where the tool head and machining bed (A and B axis) can also rotate. 5-axis CNC machines can produce parts with high geometric complexity without needing multiple machine setups.

CNC milling tolerances

We follow ISO 2768 standards for CNC machining.


Limits for nominal size

Plastics (ISO 2768- m)

Metals (ISO 2768- f)

0.5mm* to 3mm ±0.1mm ±0.05mm
Over 3mm to 6mm ±0.1mm ±0.05mm
Over 6mm to 30mm ±0.2mm ±0.1mm
Over 30mm to 120mm ±0.3mm ±0.15mm
Over 120mm to 400mm ±0.5mm ±0.2mm
Over 400mm to 1000mm ±0.8mm ±0.3mm
Over 1000mm to 2000mm ±1.2mm ±0.5mm
Over 2000mm to 4000mm ±2mm
*Please clearly indicate tolerances for nominal sizes below 0.5mm on your technical drawing.

CNC milling maximum part size

There are several types of CNC milling machines, each with its own distinct maximum part size. 3-axis and 3+2 axis machines have the lowest start-up costs and can produce parts with relatively simple geometries. 5-axis is suitable for processing irregular shapes, making the processing cost more expensive.

Size

Metric units

Imperial units

Max. part size for soft metals [1] & plastics 2000 x 1500 x 200 mm ,1500 x 800 x 500 mm 78.7 x 59.0 x 7.8 in ,59.0 x 31.4 x 27.5 in
Max. part for hard metals [2] 1200 x 800 x 500 mm 47.2 x 31.4 x 19.6 in
Min. feature size Ø 0.50 mm Ø 0.019 in
[1] : Aluminum, copper & brass [2] : Stainless steel, tool steel, alloy steel & mild steel

Size

Metric units

Imperial units

Max. part size for soft metals [1] & plastics 2000 x 1500 x 200 mm 78.7 x 59.0 x 7.8 in
Max. part for hard metals [2] 1200 x 800 x 500 mm 47.2 x 31.4 x 19.6 in
Min. feature size Ø 0.50 mm Ø 0.019 in
[1] Aluminum, copper & brass [2] Stainless steel, tool steel, alloy steel & mild steel

Size

Metric units

Imperial units

Max. part size for all materials 2000 x 1500 x 200 mm 78.7 x 59.0 x 7.8 in
Min. feature size Ø 0.50 mm Ø 0.019 in

Gallery of CNC Milling parts

Below are a small selection of the CNC machined parts and end-use components we produce for our customers.

Available materials for CNC Milling

CNC milling surface finishes

Improve your part’s performance by selecting high-quality surface finishes that enhance the roughness, hardness, chemical resistance and cosmetic features of your finished component.

Name

Applicable Materials

Colors

Can be applied to

As machined

As machined

Aluminum, Steel, Stainless Steel

Ra 0.8μm - Ra 3.2μm

All post processes

Anodizing

Anodizing

Aluminum

Clear, black, grey, red, blue,green,orange,gold

Media Blasting, Tumbling, Alodine*

Chrome Plating

Chrome Plating

Acrylic

n/a

Enhanced Cosmetic Appearance

Electroless Nickel Plating

Electroless Nickel Plating

Aluminum, Steel, Stainless Steel

n/a

Media Blasting, Tumbling

Black Oxide

Black Oxide

Aluminum

Black

Bead blasted, Tumbling, Chem film*

Bead Blasted + Anodized type II

Bead Blasted + Anodized type II

Aluminum

Clear, Black, Red, Blue, Orange, Gold

Media Blasting, Tumbling, Type II Anodizing* Type III Anodizing with PTFE*

Zinc Plating

Zinc Plating

Steel, Stainless Steel

Clear (light blue coating). Black (glossy black coating).

Media Blasting, Tumbling, Passivation

Tumbling

Tumbling

Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper

n/a

All post processes, except Electropolish and Powder Coat

Nano coating

Nano coating

For applicable material processing, please refer to the catalog.

Full Coating or RAL color catalog

Please contact us for detailed instructions

Passivation

Passivation

Steel, Stainless Steel

n/a

Black Oxide, Electroless Nickel Plating, Zinc Plating, Tumbling, Media Blasting

Brushed

Brushed

Aluminum, Steel, Stainless Steel, Brass, Bronze, Copper

Small:Draw 6.5-8mm wire to 2.0-4.0mm. Medium:Draw 16-18mm wire to 8.0-12.0mm. Large:Draw 100-120mm wire to 20-30mm.

All post processes, except Electropolish and Powder Coat

Electropolishing

Electropolishing

Steel, Stainless Steel

n/a

Passivation, Tumbling

*Additional finishing options include chromic acid anodizing, cadmium plating, copper plating, titanium anodizing (blue anodizing), gold plating, silver plating, and more. For materials not listed here, please contact us directly.

Production Workshop

Our team possesses extensive knowledge and experience in the field, ensuring precision and quality in every project we undertake.

What is FortuneZest

FortuneZest is a leading CNC parts processing factory, which has been serving the high-end manufacturing industry for over 25 years. We are committed to providing precise, efficient, and customized precision parts solutions for high-end manufacturing.

Learn more

FAQs
  • Is CNC milling expensive?

    There are ways you can reduce the cost of CNC milling. If you design simple parts and utilize standard-sized tooling, you can increase the chances of successfully producing a component with minimal costs. Other CNC machining design tips include adding internal corner radii to the parts, avoiding thin walls and sections of a part and opting for bigger features instead of smaller ones.
  • What are common uses for CNC milling?

    CNC milling is one of the most accurate manufacturing techniques which makes it ideal to create complex designs. It can be used to create products such as aerospace components, furniture, medical components, prototypes, titanium pieces, and woodworking.
  • What are some common mills used in manufacturing?

    The most common mills used in manufacturing are CNC lasers, CNC lathes, CNC mills, CNC plasma cutters, and CNC routers. The CNC machine of your choice will depend on your preferred process and the type of product you want to build.
  • What is a CNC milling machine?

    A CNC milling machine is a combination of computer numerical control machining systems and a milling cutter. The milling cutter can cut parts from the workpiece with precision and accuracy to create the final product.
  • What is a CNC milling machine used for?

    CNC milling is used to manufacture products made of glass, metal, plastic, wood and custom-designed components. Machinists can produce prototypes and products for industries such as aerospace, automotive, hardware startups, manufacturing, medical devices, robotics and more.
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