3D Printing Surface Finishing Standards (Client Version · 2025 Update)
Match surface finishing techniques to materials and end-use requirements:
Technology  | Initial Roughness (Ra)  | Recommended Process  | Post-Process Roughness (Ra)  | International Standards  | 
|---|---|---|---|---|
FDM Plastics  | 10-25 μm  | Sanding + Blasting + Coating  | 1.5-5 μm  | ISO 1302  | 
SLA/DLP Resins  | 2-8 μm  | Chemical Polishing + UV Curing  | 0.5-1.2 μm  | ASTM D7866  | 
SLS Nylon  | 12-20 μm  | Vibratory Polishing + Resin Infusion  | 3-8 μm  | ISO 21920-2  | 
Metal Printing  | 8-15 μm  | CNC Machining + ElectroPolishing  | 0.4-1.6 μm  | ASME B46.1  | 
Blasting:
Materials: Plastics, Metals
Effect: Uniform matte finish, reduces Ra by 30-70%
Cost: CNY 0.5-2/cm²
Chemical Polishing:
Materials: Resins, Titanium Alloys
Effect: Mirror-like finish (Ra ≤0.8 μm), may lose 0.05-0.2mm in dimensions
Compliance: Requires ISO 14001 waste treatment certification
Resin Infusion:
Materials: Porous SLS Nylon
Effect: Seals pores, increases hardness by 20%, enhances water resistance
Electropolishing (Metal Only):
Dimensional Impact: ±0.02 mm
Time: 30-120 minutes/batch
Avoid Untreatable Features:
Groove/Internal cavity width ≥3mm (for tool access)
Minimum text embossing height ≥0.3mm (prevents blurring after polishing)
Balance Function & Aesthetics:
Friction Parts: Maintain Ra 6-10 μm for lubrication (per ISO 4288)
Transparent Parts: Prioritize Nano-Coating (light transmittance ≥92%)
Laser Nanopolishing: Non-contact metal surface refinement, achieves Ra 0.05 μm in 5 seconds/cm² (Cost: CNY 8-15/cm²).
Biodegradable Coating: Eco-friendly PLA surface finish (Ra 1.2 μm), compliant with EU REACH 2025.
Grade  | Ra Range (μm)  | Applications  | 
|---|---|---|
Industrial  | ≤3.2  | Mechanical components, seals  | 
Consumer  | ≤6.3  | Casings, decorative parts  | 
Prototyping  | ≤12.5  | Internal structural testing  | 
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